CONCRETE joint filling
Well and properly placed concrete has joints positioned throughout the slab to allow different sections of concrete to move freely under stress from temperature swings, drying shrinkage and subgrade settlement so that cracks don’t form. The two most common types of joints in decorative concrete are contraction - or “control” - joints and isolation joints. Contraction joints are found within the main, interior body of the concrete and are usually ⅛” or 3/16” wide and 1” to 1.5” deep. Isolation joints are located around the perimeter of the concrete, and near posts or columns, and are usually about ¾” wide and extend all the way through to the sub-grade.
Contraction joints are saw-cut or formed by the concrete contractor just hours after the concrete is poured, and they are left empty, while isolation joints are formed before the pour and filled with a temporary or inexpensive material, like foam or plastic. Both joints present potential problems for a stained or decorative concrete floor in terms of maintenance, moisture intrusion, chipping and spalling, durability, longevity and overall appearance, if they are not filled with a quality, lasting material. Contraction and isolation joints can also present problems, and make matters even worse, especially with appearance, if they are filled with the wrong material or not properly cleaned and prepped beforehand.
The decision about whether to permanently fill isolation and control fill joints, and how to do so, depends mainly on whether the concrete is indoors or outside, and whether it is a commercial or industrial setting, versus residential. It may also depend on a customer’s personal preferences and budget. Filling joints in a stained concrete floor with a colored material that complements, matches or accents the main color of the floor is the perfect way to enhance and embellish an already great looking floor. This feature can be important if the project space is in an upscale location, has a prominent, public setting or is an area of a building that receives a lot of activity.
Three types of materials are used for filling joints in stained and decorative concrete floors: 1) sanded or unsanded tile grout; 2) elastomeric urethane joint sealant; and 3) semi-rigid epoxy or polyurea joint filler. Most flooring contractors, if they offer this service, will use colored tile grout because it’s the oldest and simplest method. But tile grout is difficult to clean, and it cracks and comes loose over time. The preferred method is semi-rigid joint filler because it has much better adhesion, is more durable, flexes under stress rather than crumbles or cracks, and is easy to place. Elastomeric joint sealant works great, too, but tends to be reserved for outdoor use, where joints, for example in patios and pool decks are wider, and the concrete has a rougher texture. Because elastomeric joint sealant is softer, it respond better to temperature swings, and because it takes longer to set up, it can be tooled, or finished, more carefully. It is also less expensive than semi-rigid joint filler. But it is more difficult to place, because backer rod and bond breaker tape has to be inserted into the joint first so that the sealant will only adhere to the sidewalls and not the bottom of the joint, which would restrict its movement.
Premier Veneers uses colored, high quality urethane joint sealant from Sika, outdoors, and polyurea joint filler from Metzger/McGuire, indoors, to fill contraction and isolation joints. These products look much better than tile grout, and the joint fillers and sealants found at big box stores, like Home Depot and Lowe's. They are also more dirt-, water- and stain-resistant. And they last much longer. There is nothing worse to look at than a joint in a concrete floor, sidewalk, garage or patio that is filled with an old, discolored, cracked and deformed material that is coming loose from the sides. Premier Veneers is trained and certified in joint filling, and we make recommendations at the outset of every acid-stained or decorative concrete flooring project about joint filling so that this sort of thing does not happen. Note: We also use these materials to fill saw-cuts we make in a floor during the course of a project for design purposes (see "Decorative Scoring" for more information on this topic).